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Description

Polyethylene terephthalate (PET), the plastic commonly used in bottles, is the most collected plastic but often ends up as low-value products like carpet fiber due to degradation during recycling.

With support from the Environmental Research & Education Foundation (EREF), this project developed food-safe additives—called chain extenders—that restore and improve the quality of recycled PET (r-PET) and other polyesters like PLA.

Key Outcomes:

  • Developed non-toxic chain extenders that boost r-PET performance.

  • Created carbon fiber-reinforced r-PET composites with strength comparable to polypropylene, making them suitable for automotive use.

  • Techno-economic and life cycle analyses show these solutions are both cost-effective and environmentally sound.

If adopted at scale, these innovations could divert over 15.4 billion pounds of r-PET from landfills annually—advancing circularity and EREF’s mission.

Appendices available here.

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